We've been busy here at JSC. I'm part of Team 4. Team 4 is a team of operators, spacewalk experts, crew members, and engineering team members that stand by on every flight to work any problems like the tile damage of concern at the moment.
The tile damage is from foam debris and measures 3.48-inch long and 2.31 inches wide at the base of the 1.12-inch thick tile. Today Team 4 met to discuss three repair options. We have the black emittance wash, which will keep heat from building up in the cavity. Another option is a gun that ejects a heat-resistant, caulk-like material into the cavity. The third repair option is the overlay, which is a 15" x 24" sheet of silicon carbide that gets augered into the tiles to cover up the damage.
Tomorrow morning we have a early morning meeting to start testing and viewing some more analysis results. Schedules and timelines in all groups are affected so you can imagine this is a very big group effort. However, if the analyst can prove that there will be no structural damage to the Orbiter upon re-entry, then we may fly in the as-is condition and it would be safe for the crew to return. However, if we do have to perform a repair option, it would require a two-person crew spacewalk, and be rather lengthy because of the location of the damage on the Orbiter.
I expect tomorrow to be a long day, but it's well worth it when I am working with dedicated engineers and analysts. Seriously, people are working so hard and it's great to see their passion for the space program and the crew. I love coming to Houston to support the mission because you never know what to expect and when an issue comes up, great minds collaborate and IT'S GREAT!
So here's a picture of the damage we're mostly concerned about.